Engineering Services

Product Details:

CAM Post Processor Development  Services :We provide specialized and customized Post-Processor, Support and Engineering Services, as below : 

- Implementation Service Partner & System Integrator- Team of Software Engineers for Implementation, Development, Customisation- Team of technical members with expert domain-specific knowledge in Component Manufacturing & its processes.- Working with Major Aerospace/Automotive/medical OEMs, Component Suppliers in development of Custom post processor development for multi-axis Post- Team of Expert CAM Programmers having knowledge using High End CAM Software's like CATIA V5 / 3DExpereinces & Siemens NX.- Availability of Software Licenses for CAM Programming & Custom Post Processing Solution.- Ability to work on Assembly Parts & Detailed Parts.- Expert Knowledge to customize Post Processors based on the requirement and CNC machine configuration.- Deploy best practices to address Simple to Complex Multi-Axis Part Programming.- Support for Part Programming -> Setup Sheet Creation-> NC output.- Team of Expert CAM Programmers having knowledge using High End CAM Software's like CATIA V5 / 3DExpereinces & Siemens NX.- Availability of Software Licenses for CAM Programming & Custom Post Processing Solution.- Ability to work on Assembly Parts & Detailed Parts.- Flexibility to Work onsite & offsite options based on the requirement.- Expert Knowledge to customize Post Processors based on the requirement and CNC machine configuration.- Deploy best practices to address Simple to Complex Multi-Axis Part Programming.- Support for Part Programming -> Setup Sheet Creation-> NC output.

Product Details:

Product Details:

Power Plant Detailed Engineering services : Design piping systems based on ASME B 31.1 & B 31.3 requirements coupled with good engineering practices to deliver the following project deliverables:
- Piping BOM- 3D modelling- Piping layouts- Piping isometrics- Piping spool drawings- Piping flexibility / stress analysis reports- IBR documentation- Piping supports &- Other project related reports
We adopt ISO 9001:2015 Quality Management System for consistency of project deliverables and to facilitate opportunities to enhance customer satisfaction.
Pipe Stress & Flexibility Analysis :
Piping stress / flexibility analysis of new and existing plant systems are carried out to ensure the code compliance as per the requirement of ASME B31.1 & B31.3 and other customer specific requirements. We also verify that Piping loads acting on rotating equipment are within the allowable of API 610, NEEMA SM23 etc. as applicable. We design necessary piping supports & submit required support schedule.
Piping Support Design : 
- We design/select piping supports for new & existing systems. Supports include constant spring supports, variable spring supports, shock absorbers, energy absorbers, rigid struts, restraints & other required piping supports.- We design and submit detail drawings with BOM.- The inputs are taken from the piping stress analysis reports & customer’s strength & technical specifications.- We use any piping supplier’s software for generating the necessary drawing files.
Structural Analysis : 
We carryout structural analysis of rotating equipment Base frames, Primary & Secondary supporting structures etc. by using applicable software and modify, if required and ensure the stresses & deformations are within the allowable.
FEM Analysis :
We carryout FEM Analysis of equipments like Steam turbines, condensers, atmospheric tanks, heat exchangers, bellows, critical piping supports, etc. & recommend necessary modifications to ensure the stresses & deformations are within the allowable.
Vibration Measurement & Analysis
Vibration & Noise Measurement, analysis and Balancing of Rotors at Project Site
- Vibration and Noise Measurements and Analysis- High precision non-contact Vibration Measurements using Laser head sensor- Dynamic Balancing of Rotors at site- Natural Frequency Testing (NFT) / Modal Analysis of Turbine blades,  Generator End Windings, Bearing Pedestals etc.- Torsion Measurements- Rotor Dynamic studies for bearing rotor Analysis ARMD / XL Rotor software.- Strength and FEA calculation by using ANSYS / NISA FEA software.

Product Details:

Powertrain Development & Electrification : Engineering drive solutions for the future of mobility

Experts in rotating machinery, delivering cost, NVH, weight and performance optimised products

Electric Motor Design : Low cost, power dense e-machines; 
- Engineered from first concept - 
-- Topology selection and powertrain duty cycle matching, 
--  Electromagnetic design and analysis, 
-- Modelling of high-speed dynamics, 
-- Thermal design & analysis, 
-- Rotor cooling concepts, 
- System interaction NVH analysis with the gearbox,
- MIL / HIL controllability and performance optimisation

Gearbox Design : Electro-mechanical design, addressing the total product life-cycle of the gearbox and ancillary systems Gearbox Design Development : 

- Highly integrated 2:1 transmissions for xEV Hybrid and Battery Electric vehicles, 
- Transmission for automotive applications:
-- (MT) Manual transmission, 
-- (AMT) Automated Manual Transmission,
-- (AT) Automatic Transmission, 
-- (DCT) Dual Clutch Transmission, 
-- (CVT) Continuously Variable Transmission, 
- Shift actuation systems, 
- Aerospace transmissions for rotary craft and VTOL vehicles, 
- Transmissions for renewable energy

Inverter and Motor Control : Hardware design and electrical-electronic-embedded software for xEV and Battery Electric vehicles 

- Inverter selection and powertrain matching:
-- Commercial off the shelf product support or bespoke hardware design, 
-- Silicon carbide (SiC) and gallium nitride (GaN), 
-- Fast charging and bi-directional applications for vehicle-to-grid, 
- Safety concept design, 
- Electrical distribution busbar and wiring harness, 
- Communication and calibration, 
- Motor controllability modelling, 
- Integrated housing designs considering hardware assembly and manufacturability

Controls & Electronics : Delivering powertrain controls solutions from prototype to production

- Leveraging in-house expertise and a global supplier network, 
- Model based systems engineering approach allowing traceability from customer requirements to embedded code, 
- Plant modelling industry standard software tools, 
- Application code development compliant with industry standards, e.g. ISO26262, 
- Powertrain and Hybrid Supervisory controls, 
- Testing MIL/SIL/HIL, - Vehicle integration

EDU & Powertrain Integration : Considering the whole drivetrain for the vehicle platform installation

- Physical EDU electric drive-unit packaging, 
- Electro-mechanical vehicle integration with Chassis, Cooling and Electrical Distribution systems, 
- Software and controls architecture and integration, 

Services will be provided by Romax Solutions Pvt Ltd, (A Subsidiary of Romax Technology, UK and Part of Hexagon Manufacturing Intelligence Div)