Manufacturing Engineering Software

Product Details:

Product profile introduction

Many products are made by casting (e.g. Diecasting), and its quality and precisions are asked higher and higher. in general, castings are produced relying on casting engineers skill, experience and intuition.

Therefore, casting engineers spend a lot of time and cost in not only designing but also modifying. Casting simulation system, ADSTEFAN visualize physical phenomena occurs in a mold when molten metal is filling or solidifying. You can predict what types of phenomenon or defects occur inside of the mold without trial casting.

ADSTEFAN brings you to reduce trial casting, designing time and cost, and also to improve quality of a product.

 

Effective utilization

• Reduction of time: time reduction for development/designing , decreasing numbers of prototypes.
• Reduction of cost: cost reduction for prototypes, reduction of designing costs.
• Improvement of quality: preventing casting defects, improvement of yield rate, improvement of product reliability.
• Grasp of defect causes: grasp and countermeasures for the defects from the simulation results.
• Accumulation of technology: accumulating and handing technology and know-how of designing data.

 

Price: Rs. 10 Lakh to Rs. 25 Lakh

Other information:

• Advanced solidification technology for foundry aided by numerical simulation.

Casting simulation software, fluid flow simulation, solidification simulation, die casting simulation, continuous casting simulation, casting design simulation software, casting process simulation, casting process design simulation software

Product Details:

ADSTEFAN - Advanced solidification technology for foundry aided by numerical simulation.


Product profile introduction

Many products are made by casting (e.g. Diecasting), and its quality and precisions are asked higher and higher. in general, castings are produced relying on casting engineers skill, experience and intuition.

Therefore, casting engineers spend a lot of time and cost in not only designing but also modifying. Casting simulation system, ADSTEFAN visualize physical phenomena occurs in a mold when molten metal is filling or solidifying. You can predict what types of phenomenon or defects occur inside of the mold without trial casting.

ADSTEFAN brings you to reduce trial casting, designing time and cost, and also to improve quality of a product.

 

Effective utilization

• Reduction of time: time reduction for development/designing , decreasing numbers of prototypes.
• Reduction of cost: cost reduction for prototypes, reduction of designing costs.
• Improvement of quality: preventing casting defects, improvement of yield rate, improvement of product reliability.
• Grasp of defect causes: grasp and countermeasures for the defects from the simulation results.
• Accumulation of technology: accumulating and handing technology and know-how of designing data.

 

Price: Rs. 10 Lakh to Rs. 25 Lakh

Casting simulation software, fluid flow simulation, solidification simulation, die casting simulation, continuous casting simulation, casting design simulation software, casting process simulation, casting process design simulation software

Product Details:

HEXAGON - FTI - FormingSuite® - FormingSuite® is premier software package for sheet metal forming. OEMs and suppliers worldwide use Formingsuite to optimize the design, feasibility and costing of sheet metal components
FASTFORM® ADVANCED enables users to quickly and easily evaluate part and process feasibility as well as determine blank shape and spring back for sheet metal components. 
FORMINGSUITE® PROFESSIONAL enables users in all departments from costing, to design to the shop floor to quickly and easily evaluate part and process feasibility as well as spring back for sheet metal stamped components. 
COSTOPTIMIZER® is a software solution that combines the capabilities of FASTBLANK, BLANKNEST, PROGNEST & OPTIMIZER. This enables Cost Engineers to develop quotations and estimates for piece part costing by creating precise blank shape developments, performing initial formability risk assessment and establishing target costs for sheet metal components
COSTOPTIMIZER® ADVANCED combines the power of FTI’s premier formability analysis, blank development, and blank nesting tools with specialized product and process optimization tools that help identify design changes that reduce material costs while significantly reducing the number of engineering design changes caused by formability issues
COSTOPTIMIZER® PROFESSIONAL combines the power of FTI’s premier formability analysis, blank development, and blank nesting tools with specialized product and process optimization tools that help identify design changes that reduce material and processing costs
FormingSuite® SCULPTURED DIE FACE enables cost engineers to quickly create and morph die face designs to accurately capture the true metal forming process. Drawn components require extra material (die face) to allow the required metal flow.
FormingSuite® PROCESSPLANNER develops a detailed process plan for quoting from your 3D CAD design. It generates images to detail die actions in each operation which results in increased accuracy and enables a faster quoting process with a scientific physics-based approach to process planning. 
CATSTAMP® enables users to quickly and easily evaluate part and process feasibility as well as determine blank shape and spring back. It identifies formability problems (splits/wrinkles) enabling users to implement design changes earlier in the product life cycle, saving time and money
CATIA V5/V6 TRIM LINE DEVELOPMENT combines the power of FTI’s Coupled Hybrid Inverse (CHI) solver and CATIA V5/6 for development of complex hems and flanges required for Class A panels at automotive OEM and Tier 1 suppliers. Trim Line Development is designed to quickly and accurately unfold complex geometry features such as automotive hems and flanges. The advanced capabilities make it ideally suited for tooling and process engineers, as well as method planners.
TRIM LINE DEVELOPMENT (TLD) is fully integrated in CATIA V5/V6 GSD workbench, providing a fully parametric solution within a familiar environment and requiring no data translation. It provides significant time savings versus conventional methods. Trim lines for large, complex Class A panels can be laid out onto die surfaces in a few minutes with unmatched precision and accuracy. FTI’s Finite Element approach provides numerous benefits over traditional geometry-based approaches such as: 

Product Details:

Robotmaster CAD/CAM for robots seamlessly integrates off-line programming, simulation and code generation, delivering quick, error-free robot programs.

• accurate robot trajectories without teaching points
• click-and-drag interactive simulation/editing environment
• automated robot motion optimization
• multiple robot manufacturers compatibility

Robotmaster helps manufacturers use robots to produce higher quality products at lower cost, with the speed and flexibility needed to challenge competitors around the world.

Singularity, calibration, collisions, reach limitations, and motion granularity are uniquely complex to robotic systems and can make programming particularly cumbersome. Robotmaster Interactive Simulation Environment (RISE) provides a unique tool for programming, visualizing and optimizing processes/events quickly and easily.

Industrial Applications : Cutting, Machining, Trimming, Welding, Polishing/Sanding, Dispensing, De-burring, Paint/Spray Coating, Surface Treatment, Cooperative robotics, Additive Manufacturing, Deflashing, Part to Tool, Rail/RotaryRequest

Offline robot programming, CAD/CAM for robots,
offline programming of robots, offline robot simulation, Interactive robot simulation, Robotic Systems, Robot Machine, Robotic Arm, offline robot programming, Robot simulation, Robo simulation software, robot offline programming, Material Handling Robots

Product Details:

Robotmaster CAD/CAM for robots seamlessly integrates off-line programming, simulation and code generation, delivering quick, error-free robot programs.

• accurate robot trajectories without teaching points
• click-and-drag interactive simulation/editing environment
• automated robot motion optimization
• multiple robot manufacturers compatibility

Robotmaster helps manufacturers use robots to produce higher quality products at lower cost, with the speed and flexibility needed to challenge competitors around the world.

Singularity, calibration, collisions, reach limitations, and motion granularity are uniquely complex to robotic systems and can make programming particularly cumbersome.

Robotmasters Interactive Simulation Environment (RISE) provides a unique tool for programming, visualizing and optimizing processes/events quickly and easily.

Industrial Applications : Cutting, Machining, Trimming, Welding, Polishing/Sanding, Dispensing, De-burring, Paint/Spray Coating, Surface Treatment, Cooperative robotics, Additive Manufacturing, Deflashing, Part to Tool, Rail/Rotary

Industrial Applications : Cutting, Machining, Trimming, Welding, Polishing/Sanding, Dispensing, De-burring, Paint/Spray Coating, Surface Treatment, Cooperative robotics, Additive Manufacturing, Deflashing, Part to Tool, Rail/RotaryRequest

Offline robot programming, CAD/CAM for robots, offline programming of robots, offline robot simulation, Interactive robot simulation, Robotic Systems, Robot Machine, Robotic Arm, offline robot programming, Robot simulation, Robo simulation software, robot offline programming, Material Handling Robots

Product Details:

SigmaMRP - Complete Manufacturing Resource Planning
Developed for the specific requirements of the fabrication industry, SigmaMRP is a manufacturing resource planning (MRP) system that manages transactions and communication with customers and suppliers, inventory of goods and raw materials, along with departmental and outsourced processes.
In addition to inventory, work order, process scheduling and tracking progress, fabricators who cut, bend, or punch metal or wood are faced with a need to catalog and recall remnants for future jobs. SigmaMRP is affordable yet robust offering the ability to grow along with a manufacturer requirements.
More Than a Traditional MRP System
Conventional MRP and manufacturing software applications continue to follow the old business model of expensive and time consuming implementations, inflexible software once its installed with fixed and rigid data structures.
Development of the SigmaMRP started in 2005, with the sole purpose of becoming the number one business management software package for the fabrication and profiling industries, SigmaMRP is the most flexible business management package available today.
SigmaMRP.  Developed for the specific requirements of the fabrication industry, SigmaMRP is a manufacturing resource planning (MRP) system that manages transactions and communication with customers and suppliers, inventory of goods and raw materials, along with departmental and outsourced processes.
SigmaMRP was created to fill a specific niche within the fabrication industry. In addition to inventory, work order, process scheduling and progress tracking, fabricators who cut, bend, or punch are faced with a need to catalog and recall remnants for future jobs. SigmaMRP is an affordable yet robust system offering the ability to grow along with a manufacturers requirements
Sigma MRP is a manufacturing system that comes with a number of utilities that go above and beyond what most customers would expect out of their MRP software. It ships with a customer relationship management (CRM) database as well as tools designed to help business owners monitor all of their daily transactions.
Who Uses Sigma MRP The software is specifically designed for companies that work with metallic components. Its focused on providing a complete MRP for fabrication industry executives. Manufacturers of all sizes should find that the app offers modules that are relevant to their operations.
SigmaMRP software features include: Quoting, Job Tracking, Purchasing, Scheduling, Onboard Calendar, Integrations, Barcoding, Order Management, Production Planning
SigmaMRPs industry-leading features include a marketing module, a powerful and customizable quoting system, shop-floor data capture and material-certification tracking
SigmaMRP is a platform which further re-unites and brings integration to your shop. It enables you to quickly evaluate accurate and competitive quotes for potential jobs. Deliver quotes to your customers and get the purchase order.
 Track jobs from quote to invoice.  Quickly evaluate accurate and competitive quotes for potential jobs  Control stock levels of sheet and relevant material so that you can be ready for every job  Designed especially for press brake application, maximizing the speed, quality, and flexibility of bending processes with full 3-D simulation  Premiere nesting solution that is number one in the industry
SigmaMRP is an MRP (material resource planning) system that integrates seamlessly with SigmaNEST and other SigmaTEK products. Using SigmaMRP, you can manage quotes, customers, jobs, packaging, invoices, and more. Like SigmaNEST, SigmaMRP is modular, meaning that you can pick and choose which features are right for you without paying for things you wont use.

Product Details:

Cimco DNC the professional choice for CNC communication Dnc-max provides end-to-end functionality designed to make every aspect of CNC communications more reliable and efficient.

DNC-max is the latest version of the most trusted CNC communication software on the market. from its highly adaptable remote request and auto-receive to its advanced client/server architecture, DNC-max continues to be the software solution-of-choice. DNC-max provides end-to-end functionality designed to make every aspect of CNC communications more reliable and efficient.

Dnc-max is for customers who demand performance, flexibility and reliability. whether your solution is for a small shop with a few CNCs or a corporate solution for hundreds of machines in multiple remote facilities, DNC-max is the proven solution.dnc-max meets or exceeds the functionality and flexibility of any other DNC application on the market. DNC-max is the obvious choice for any size CNC operation.

 

Price: Rs. 4.0 Lakh to Rs. 15.0 Lakh

 

Modules: Cimco NC Edit, DNC Max, MDC Max, MDM, Mazatrol Viewer, Machine Simulation, NFS, FTP.

Product Details:

VISI REVERSE : THE SHORTCUT FROM 3D SCAN TO MANUFACTURING
VISI Reverse, an intuitive module that can be added to the mould and stamping industry leader VISI application from Hexagon Manufacturing Intelligence, combines hybrid modelling CAD functionality with3D scan data processing abilities so that easily customers can create fully compatible editable solid models starting from digitized/scanned data. 
KEY FEATURES OF VISI REVERSE• Direct import of point cloud from scanning device• Automatic mesh creation / cleaning / smoothing• Dynamic wireframe grid construction• Automatic surface creation
MODELLING YOUR THOUGHTSReal world challenges require real world solutions, VISI Reverse allows you to create editable CAD models from 3D scanned data and integrate them into our Mould or Stamping Die workflowSAVING TIME TO DESIGN Reconstructing geometrical object from point data, adjusting and correcting the model with CAD commands, defining punches, die plates and create the tool could take you weeks, but thanks to the intuitive, semi-automatic and complete array of functions offered in VISI Reverse you can shorten considerably the time required to complete your manufacturing process.
LEVERAGE YOUR PAST The success of the future lays its foundation on the past, so many projects are inspired by existing ones. Easily scan your prototype, existing models into VISI, adapt and improve it. With VISI Reverseany new project can start from a tangible object. 
MANUFACTURING THE REAL WORLDUsing VISI Reverse you can design and customize components which are perfectly adapted with the existing products. Recreate broken or worn part, create replacement parts, design new model revisions are just some of the many applications of this new VISI module.
POWERFUL AND FLEXIBLEVISI Reverse is born to import unlimited scanned data directly from Hexagon portable devices such as the Absolute Arm or the Leica Absolute tracker, or from a generic CSV file format and to convert these data point clouds into a usable mesh, a fully editable geometrical model or a hybrid model. VISI Reverse comes loaded with point cloud filtering, processing and optimizing tools, mesh editing, refiningand smoothing algorithms, and with many different semiautomatic functions to create surfaces that will fit the original 3D scan data. With VISI Reverse, you can scan your world, re-design and manufacture… all in one system. 
PORTABLE MEASURING ARMS & 3D LASER SCANNERSHexagon Manufacturing Intelligence provides industrial metrology systems for when dimensional measurement matters. 3D digital capture of shapes and surfaces using lasers is an effortless and precise process. Portable scanning allows you to take measurements directly in the manufacturing environment, where process improvements are the most beneficial.
VISI introduces an extended direct interface to multiple portable measuring arms and Leica scanning devices from Hexagon. This, together with the enhanced dedicated module, provides a reverse engineering solution, as well as the ability to generate casting and stock models from VISI’s existing modelling and machining environment. The new ejector pin labelling functionality enables all the ejector pins in a mold design project to be identified in a table by a user-defined label.  A new function allows the use of wireframe circuits, previously created in CAD, along with selecting predefined or user sections, and automatically creates the conformal channels to form the desired cooling circuit. The blanking process has been enhanced, to set the faces on the model affected by the pressure pad, by defining the relative force to apply. This allows the material to flow, based on the applied force on the pressure pad.

Product Details:

VISHWA IR GEN & Smart Inspector : Automatic Ballooning & Smart Inspection Reports
VISWA IR-Gen Generates Automatic Ballooning of Inspection Dimensions from CAD Generated Digital PDF with sequential numbering within very few clicks. VISWA IR-Gen automatically generates FAI (First Article Inspection), PPAP, PFC (Process Flow Chart), PFD (Process Flow Diagram), Setup Approval, In Process Inspection, Line Inspection, Control Plan, FMEA, Form3, and many more. The beauty of our solution is that the entire reports can be completely configured to suit your exact requirements 
VISWA Smart Inspector Directly Reads from Your CMM, Smart Devices and Automatically Fills the Measured Values Directly on The Reports. VISWA Smart Inspector Automatically Does the Colour Coding on The Reports and the Drawing Thereby Giving A Visual Feedback of The Inspected Dimensions
VISWA IR-Gen & VISWA Smart Inspector creates Inspection report in your company standard template within a click. It Completely Eliminates Manual Error, Ensures Productivity Gain by 85%. It Reduces Costs, Improve Quality and Save Time.
VISWA IR-Gen enables to add feature based grouping of dimensions like Tapped Holes, Holes, Slot, etc and unique linked dimension which enables Radius, Angular, Edge Preparation characteristics linked with dimensions which in turn automatically generates with relevant values in the corresponding reports.
VISWA IR-Gen creates Inspection report in your company standard template within a click. It Completely Eliminates Manual Error, Ensures Productivity Gain by 85%. It Reduces Costs, Improve Quality and Save Time.
VISWA Smart Inspector Directly Reads from Your CMM, Smart Devices.• VISWA Smart Inspector Automatically Fills the Measured Values Directly on The Reports. Therefore Saving Enormous Amount of Time by Directly Filling Those Reports.• VISWA Smart Inspector Automatically Does the Colour Coding on The Reports Thereby Giving A Visual Feedback Whether the Given Dimensions Are Within Tolerance or Not.• VISWA Smart Inspector Also Highlights with Different Colour Coding on The Drawing Thereby Giving A Direct Visual Feedback of The Inspected Dimensions.

The salient feature of Viswa IR Gen software includes: - User Friendly, User Interface, - Software is very Simple to Operate and Users can Learn the Software Completely in Less than an Hour, - Provision to Refer the Drawing while operating all important Parts of the Drawing, - Filtering and Sorting of Data can be done very Easily, - Smart Ballooning
Viswa Smart Inspector – Inspection Report (Quality) Software
Preparing inspection reports by Entering details is often a time-consuming task. Viswa Smart Inspector simplifies the entry of test results. It allows you to enter the test results manually. However, it can import data directly from smart devices such as digital callipers, CMM and other Smart devices. It supports importing data from CSV or Excel File
Viswa Smart Inspector : Features
• Directly Import readings from CMM and other Smart Devices.• Automatically Fill the Measurement values Directly on The Reports Therefore Saving Enormous Amount of Time• Data entry Forms are directly available in Viswa Smart Inspector based on Ballooning Software Viswa IR Gen.• Allows you to Import data from Various Devices and File Formats• Available Both as a Stand-alone application and Cloud base application• Automatically Does the Colour Coding on The Reports thereby give A Visual Feedback Whether the Given Dimensions Are Within Tolerance or Not.• Highlights with Different Colour Coding on The Drawing Thereby Giving A Direct Visual Feedback of The Inspected Dimensions.
Viswa Smart Inspector allows you to work on Files created by Viswa IR Gen. Thereby, it avoids making a separate file for entering Inspection reports.

Product Details:

Moldex3d is the world leading CAE product for the plastics injection molding industry. with the best-in-class analysis technology, moldex3d can help you simulate the widest application range of injection molding processes to optimize product design and manufacturability, shorten time-to-market, and maximize product ROI.

 

Price: Rs. 15 Lakh to Rs. 30 Lakh.

 

Modules: Moldex3D, E-Design, Professional, Advanced, IC Packaging

Product Details:

Moldex3d is the world leading CAE product for the plastics injection molding industry. with the best-in-class analysis technology, moldex3d can help you simulate the widest application range of injection molding processes to optimize product design and manufacturability, shorten time-to-market, and maximize product ROI.

 

Price: Rs. 15 Lakh to Rs. 30 Lakh.

 

Modules: Moldex3D, E-Design, Professional, Advanced, IC Packaging

Applications : Mold flow simulation software, Plastic flow simulation software, Injection Mold Design software, plastic injection molding simulation software, simulation of injection molding process, design and process optimization

Product Details:

Verisurf Verisurf works closely with our customers to define needs, identify solutions, implement technology and maintain systems that automate manufacturing. Our open system strategy maximizes CAD and metrology interoperability empowering our experts to help customers choose the best technology for their application and budget.

Verisurf software is modular so you can configure the right functionality for your application and budget. We invite you to review our products and contact us to see the power of Verisurf first hand or to help configure and quote the software modules for your application and budget.

Our industry-leading software provides the Common Platform for product data management by interfacing with all types of CAD models and measuring devices in real-time, enabling manufacturers to seamlessly and fully conduct the functions of part design and machining.

Verisurf software combined with your measuring device provides a simple 3D Gage for quickly and accurately measuring parts and comparing them to the nominal CAD model. In effect, you streamline manufacturing processes from start to finish while meeting today''''s strict demands in quality control.

Verisurf continues to pioneer new, fully implemented approaches and techniques in Model-based Definition. Built on a robust CAD system, Verisurf software imports virtually all CAD file formats, guides users through tool building in real-time based on the nominal model, automates inspection processes for quality assurance, generates reports in graphic and text formats, and much more.

Our software is faster and easier to use than ever before, with customizable toolbars, specialized menus and other valuable enhancements for use in both commercial and industrial settings. With Verisurf software, you reap the rewards of accuracy, convenience and continued productivity throughout the entire product lifecycle.

Modules : Verisurf Measure, Analysis, Reverse, Universal CMM, Validate

CMM Software, Metrology Software, Image Analysis Software, Metallurgical Software, Application Software Packages, , Image Analyzer System

Product Details:

ESPRIT - High-performance CAM system for CNC programming
ESPRIT® is a high-performance CAM system for CNC programming, optimization and simulation — supporting any class of CNC machine via one common user interface and workflow. Using a digital twin of the CNC to simplify the programming process, ESPRIT delivers edit-free G-code. Combined with ESPRIT's ability to solve workflow challenges with individually tailored automation solutions, ESPRIT is the smart manufacturing solution for any machining application. 
With world-class technical support, ESPRIT empowers you to get started quickly and keep your shop running at top efficiency. ESPRIT is the only CAM system you’ll ever need.
Digital Machine Package : With ESPRIT’s digital twin — machine models, controller emulators, machine parameters, and post processors — the system delivers accurate simulation and machine-optimized G-code. Factory-developed post processors that produce edit-free G-code are available for your machine tools, allowing you to take full advantage of your machine tool investment.
Comprehensive CAM Capabilities for Every CNC Machine : Built upon 38 years of innovation, ESPRIT is a powerful CAM system for CNC programming, optimization, and simulation. ESPRIT supports all its machining processes on every conceivable machine tool configuration, covering a full spectrum of machine types, including:
Products : ESPRIT supports every conceivable configuration of CNC machine, covering a full spectrum of machine types from large gantry machines to small part Swiss-type lathes, machining processes from 2- to 5-axis, and markets from medical to aerospace and beyond.
- Mill-turn and multitasking for up to 5-axis simultaneous milling- Swiss-type CNC turning and B-axis multitasking - 2- to 5-axis milling- 2- to 22-axis turning- 2- to 5-axis wire EDM- Swiss-type, millturn, and B-axis multi-tasking machines- High-speed simultaneous 3-, 4-, and 5-axis toolpath- On-machine inspection (probing)- Additive direct energy deposition- Production turning, multi-turret, and multi-spindle solutions
Turn-key post processors and Edit-free G-code : It is not OK to need to edit your G-code. As programmers, you understand how painful it can be to have a dysfunctional post processor. When the post processor doesn’t work, it takes a long time to edit the G-code and you also need to redo the whole process over and over again whenever you make revisions to the part geometry/machine setup.
ESPRIT is well known in the industry for generating edit-free G-code : ESPRIT experts have worked directly with machine tool OEMs and customers for more than 20 years to perfect the factory-certified post processors for more than 3,500 CNC machine models
Reduce Machine Setup Time with Digital Twin SimulationPart prove-out presents a huge challenge in CNC machining. You never want to prove out the part at the machine, where a small mistake can cause tens of thousands of dollars in damage. Instead, a digital twin simulation provides reliability and accuracy in toolpath verification and simulation of all machine tool motion.
Digital twin simulation helps our users reduce the machine setup time by 65% on average. It gives you the confidence to run the program and drastically reduces the number of iterations during the test run.You see exactly what will happen at the machine before you ever cut a chip—and have the confidence to believe that what you see in the simulation is what you get on the real machine.The setup person has a roadmap from ESPRIT’s virtual machine and can spend much less time configuring a new machine setup